Protein Powder

DIETARY SUPPLEMENT CONTRACT MANUFACTURING

Phlex Team

Tunkey Manufacturing Services for Dietary Supplements

Specializing in the production of high-quality dietary supplements, we offer custom formulations, precise ingredient sourcing, and scalable manufacturing solutions. Every product is crafted to meet industry standards and brand specifications.

Our state-of-the-art facilities are equipped to handle powdered and capsule dietary supplements, including vitamins, minerals, herbs, botanical compounds, amino acids, and probiotics. From concept to finished product, our experienced team provides comprehensive support with formulation development, quality assurance, packaging, and regulatory compliance, ensuring your supplements reach the market efficiently and reliably.

DIETARY SUPPLEMENT FORMULATION

PHLEX specializes in premium dietary supplement formulation, ensuring quality sourcing, blending, and taste testing for optimal results.

R&D

IN-HOUSE FORMULATION & R&D

Our custom formulation services are designed to bring your product vision to life – from the early stages of research and development, to the final stages of testing and perfecting a formula that fits your unique requirements. Whether you’re looking to create a powder or capsule supplement, our team will work closely with you to craft a product that is effective, user friendly, and consistent across batches.

Flavor Lab

FLAVOR LAB

A key part of the formulation process takes place in our in-house flavor lab. Here your product is rigorously tested and tasted to ensure the formula is ready for production. Our clients play a crucial role in this process to provide feedback and give their final approval. Local clients in the Phoenix area are welcome to taste test their product on site at our facility, while longer distance clients will receive samples in the mail for their convenience.

DIETARY SUPPLEMENT MANUFACTURING

PHLEX adheres to strict regulatory standards, such as Good Manufacturing Practices (GMP), to ensure the consistency and safety of your final product. Whether you need custom formulations, private labeling, or bulk manufacturing, we deliver reliable solutions tailored to your unique needs.

Supplement production

POWDER SUPPLEMENT PRODUCTION

Our nutraceutical manufacturing process covers all bases—from devising a production plan and sourcing the raw materials, to identifying the necessary machinery and producing the product to your specifications. Our state-of-the-art facilities have the capability to manufacture and package a wide range of powdered supplements such as protein powders, vitamin and mineral powders, and powdered nutritional blends.

encapsulation

ENCAPSULATION & CAPSULE FILLING

Our supplement manufacturing services include powder encapsulation and capsule filling for a variety of nutraceuticals, including multivitamins, herbal extracts, probiotics, and sports performance blends. We use specialized automated filling machines to precisely measure and encapsulate each dose into a capsule shell while ensuring external elements like light, moisture, and air are kept out of the final product.

DIETARY SUPPLEMENT CO-PACKAGING & LABELING SERVICES

Our services are valuable for dietary supplement brands that want to save time and reduce costs, while focusing on product integrity and shelf appeal. We offer all packaging types, but some PHLEX clients provide their own pre-made supplements that are shipped to the facility for packaging. By partnering with us, you can eliminate the complexities of in-house packaging and manufacturing, allowing you to streamline operations and optimize efficiency.

container filling

PRE-MADE CONTAINER & BAG FILLING

Once your powder or capsule supplement is produced, our team will accurately dispense it into preconstructed rigid or flexible packaging containers of your choice, such as jars, bottles, or bags. By collaborating with packaging machinery industry leader All Fill Inc., we are able to accurately fill, weigh, cap, label, and bag any size or style of container for a given application.

VFFS

VERTICAL FORM FILL & SEAL FLEXIBLE BAGGING

With our in-house All-Fill A/3200 Vertical Form Fill & Seal Bagger, we can provide accurate and efficient filling of pillow bags, gusseted bags, Doy-Style standup bags, flat bottom bags, and hole-punches. This VFFS machine is capable of forming and filling bags measuring 3” x 3” to 12” x 20” with volumes ranging from 0.5 oz to 15 lbs, at speeds of up to 80 cycles per minute with a servo jaw closure.

X-ray

QUALITY CONTROL & X-RAY

Every finished product undergoes rigorous testing before it leaves our facility. We utilize X-ray metal detection systems to screen all packaged goods for foreign objects, such as metal contaminants or plastics. This critical step not only protects consumers from potential harm but also safeguards your brand’s reputation by ensuring only the highest quality products reach the market.

product labeling

CONTAINER & BAG LABELING

Once your product is securely packaged, our labeling machines will affix your pre-designed product labels to each individual container or bag. This procedure not only ensures regulatory compliance but also provides consumers with critical details like ingredients, usage instructions, and branding. On top of applying labels, we can also add date codes, production batch numbers, or serial numbers to each product.

Markets Served

spoons