High-quality protein powders are formulated with expert blending techniques and premium ingredients. Whether whey, plant-based, or specialty formulations, our protein powder manufacturing process is tailored to meet your unique brand requirements.
From initial concept development to formulation, mixing, and manufacturing, we ensure every batch upholds the highest standards of quality, consistency, and efficacy to help your product stand out in the competitive health and wellness industry. We also provide in-house packaging and labeling solutions to streamline all aspects of supplement production.
At PHLEX, we blend premium ingredients with meticulous attention to detail, creating high-quality protein powders designed to meet your specific nutritional goals. Through precise blending, rigorous testing, and quality control, we ensure that every batch delivers consistent texture, taste, and nutritional value.
Our custom formulation services are designed to bring your product vision to life – from the early stages of research and development, to the final stages of testing and perfecting a formula that fits your unique requirements. Whether you’re looking to create a powder or capsule supplement, our team will work closely with you to craft a product that is effective, user friendly, and consistent across batches.
A key part of the formulation process takes place in our in-house flavor lab. Here your product is rigorously tested and tasted to ensure the formula is ready for production. Our clients play a crucial role in this process to provide feedback and give their final approval. Local clients in the Phoenix area are welcome to taste test their product on site at our facility, while longer distance clients will receive samples in the mail for their convenience.
PHLEX manages every step of the process, from sourcing and blending ingredients to packaging and labeling, ensuring high-quality production. With cutting edge equipment, we maintain consistent flavor, texture, and nutrition in every batch. No matter the type of protein powder, we offer scalable production to deliver a safe, effective product that’s market ready.
Our nutraceutical manufacturing process covers all bases—from devising a production plan and sourcing the raw materials, to identifying the necessary machinery and producing the product to your specifications. Our state-of-the-art facilities have the capability to manufacture and package a wide range of powdered supplements such as protein powders, vitamin and mineral powders, and powdered nutritional blends.
Our supplement manufacturing services include powder encapsulation and capsule filling for a variety of nutraceuticals, including multivitamins, herbal extracts, probiotics, and sports performance blends. We use specialized automated filling machines to precisely measure and encapsulate each dose into a capsule shell while ensuring external elements like light, moisture, and air are kept out of the final product.
Our services simplify the packaging process, allowing you to focus on building your brand while we handle the rest—from filling your protein powder into containers to applying your unique labels and final packaging. We also manage logistics, quality control, and compliance, ensuring your protein powders are packaged efficiently, consistently, and ready for distribution.
Once your powder or capsule supplement is produced, our team will accurately dispense it into preconstructed rigid or flexible packaging containers of your choice, such as jars, bottles, or bags. By collaborating with packaging machinery industry leader All Fill Inc., we are able to accurately fill, weigh, cap, label, and bag any size or style of container for a given application.
With our in-house All-Fill A/3200 Vertical Form Fill & Seal Bagger, we can provide accurate and efficient filling of pillow bags, gusseted bags, Doy-Style standup bags, flat bottom bags, and hole-punches. This VFFS machine is capable of forming and filling bags measuring 3” x 3” to 12” x 20” with volumes ranging from 0.5 oz to 15 lbs, at speeds of up to 80 cycles per minute with a servo jaw closure.
Every finished product undergoes rigorous testing before it leaves our facility. We utilize X-ray metal detection systems to screen all packaged goods for foreign objects, such as metal contaminants or plastics. This critical step not only protects consumers from potential harm but also safeguards your brand’s reputation by ensuring only the highest quality products reach the market.
Once your product is securely packaged, our labeling machines will affix your pre-designed product labels to each individual container or bag. This procedure not only ensures regulatory compliance but also provides consumers with critical details like ingredients, usage instructions, and branding. On top of applying labels, we can also add date codes, production batch numbers, or serial numbers to each product.
