High-quality protein powders are formulated with expert blending techniques and premium ingredients. Whether whey, plant-based, or specialty formulations, our protein powder manufacturing process is tailored to meet your unique brand requirements.
From initial concept development to formulation, mixing, and manufacturing, we ensure every batch upholds the highest standards of quality, consistency, and efficacy to help your product stand out in the competitive health and wellness industry. We also provide in-house packaging and labeling solutions to streamline all aspects of supplement production.
At PHLEX, we blend premium ingredients with meticulous attention to detail, creating high-quality protein powders designed to meet your specific nutritional goals. Through precise blending, rigorous testing, and quality control, we ensure that every batch delivers consistent texture, taste, and nutritional value.
Sourcing involves identifying and procuring the highest quality raw materials and ingredients needed for a product. Formulation is the precise combination and processing of these materials to achieve a specific product outcome, while powder blending ensures a uniform mixture of multiple powdered ingredients to create a consistent final product.
Product formulations are rigorously tested and tasted to ensure the product is ready for production. Our clients are part of this crucial testing and tasting process to provide feedback and give their final approval. Samples are sent in the mail for clients who aren't located near our facility in Phoenix.
PHLEX manages every step of the process, from sourcing and blending ingredients to packaging and labeling, ensuring high-quality production. With cutting edge equipment, we maintain consistent flavor, texture, and nutrition in every batch. No matter the type of protein powder, we offer scalable production to deliver a safe, effective product that’s market ready.
Encapsulation and capsule filling are used to deliver active ingredients in a controlled and effective manner. Encapsulation refers to the method of enclosing a substance to protect the contents from external elements like light, moisture, and air. Capsule filling involves the process of filling these empty capsules using automated machines to ensure consistency and accuracy in dosage.
Our production process covers all bases—from devising a plan and sourcing the materials, to identifying the machinery needed and manufacturing the product to your specifications. With one of the best lead times in the industry, our state-of-the-art facilities and seasoned professionals ensure that every dietary supplement reflects our dedication to efficacy, safety, and customer satisfaction.
Our services simplify the packaging process, allowing you to focus on building your brand while we handle the rest—from filling your protein powder into containers to applying your unique labels and final packaging. We also manage logistics, quality control, and compliance, ensuring your protein powders are packaged efficiently, consistently, and ready for distribution.
Container and premade bag filling is the process of accurately dispensing products, whether powders or capsules, into specific pre-constructed containers or bags. By collaborating with an industry leader in packaging machinery, All Fill Inc., we are able to accurately fill, weigh, cap, label, and bag any size or style of container for a given application.
With our in-house All-Fill A/3200 Vertical Form Fill & Seal Bagger, we can provide accurate, efficient filling of pillow bags, gusseted bags, Doy-Style standup bags, flat bottom bags, and hole-punches. It is capable of forming and filling bags measuring 3” x 3” to 12” x 20” with volumes ranging from .5 oz to 15 lb, at speeds up to 80 cycles per minute with a servo jaw closure.
In the packaging industry, quality control ensures that all packaging components and processes adhere to predetermined standards, guaranteeing product safety and package integrity. X-ray metal detection specifically screens packaged goods for any foreign objects including metal contaminants or plastics, which is a critical step to prevent potential harm to consumers and uphold brand reputation.
Container and bag labeling is the process of affixing labels that contain essential information about the product to containers or bags. This procedure not only ensures regulatory compliance but also provides consumers with critical details like ingredients, usage instructions, and branding. On top of applying labels, we can also add date codes or production batch numbers to the container.
